Point Wel's factory operations in Shenzhen are structured under various departments - Engineering, Tooling, Fine-Tech, Bonding, Surface Mounting Technology (SMT), Plastic Injection, Coilling, Hardware and Quality Control - to provide optimal and multi-faceted support for manufacturing projects.
Staffed by experienced engineers, the Department undertakes constant reviews of how the
production flow and processes can be structured to enhance production
efficiency and reduce cost. The team is responsible for manufacturing
documentation and preparing pre-production samples, prototypes and designing
production equipment. Serving as an interface with customers in project
management, our team members provides consultancy to clients on production,
quality, cost and other issues. Acting as the factory's "brains", they
allocate the incoming projects to relevant internal departments and decide on
the resources, tooling, processes and other support needed to attain production
objectives.
Our factory utilizes advanced Chip on Board (COB) technology ensuring microchips are fastened on printed circuit boards. Through wire bonding, the I/O on the chip is secured to the PCBA. Epoxy resin is used to encapsulate the chips to prevent breakage or bending of the thin wires. The PCBAs are placed in ovens for the resin to harden in order to offer adequate protection to the chips and wire.
Housed in an ESD-protected clean room environment, our Bonding Department is equipped with 6 bonding machines, one CNC controlled die setting machine, one CNC controlled encapsulation machine and three ovens.
Our skilled employees perform integration of hardware, PCBs and other micro components, together with touch-ups and functional testing, in an ESD compliant environment. The job-specific contributions of these flexible work teams are combined to produce electromechanical assemblies to specifications given by customers. Our One-Piece Flow approach is well suited for low-volume production for a wide variety of products.
Our assembly process is the result of a close partnership with our customers. We work alongside them to establish project management and manufacturing deadlines, with a focus on precision and quality. Procedures have been established to incorporate engineering and design changes into the assembly procedure. The goal is to provide a flexible manuiacturing strategy and infrastructure to support our customer's pre-production and production needs.
In our Fine-Tech and Acoustic Department, skilled operators are responsible for assembling fine micro-components for hobby-class trains and world class on-stage audio instruments.
Our factory is equipped with Samsung SMT machines, air re-flow ovens and wave solder baths for soldering surface mount and through-hole components.
This department provides multi-color printing on mechanical and electrical components and modules to serve the graphic/ logo needs of brand owners.
A combination of silkscreen techniques and machine-aided printing and coloring technology is used in this department. We have pad printing machines, screen-printing machines and full-precision surface spraying facilities to fulfill small and high-volume production runs.
With injection machines imported from Germany, Japan and Hong Kong, complemented by a vertical turntable injection machine, a variety of parts can be molded in the department, through insert molding or conventional injections, to suit diverse product depths.
Staffed with skilled workers, this department oversees four major functions, including coll winding for stepping motors, soldering, testing and measurement of resistance. Our coll winding processes are supported by 8-head fully automatic and four-head semi-automatic coil winding machines and hot air winding machines, alongside semi-automatic soldering equipment, handled by skilled operators. 100% in-line resistance and inductance tests are also implemented to eliminate defects.
All our testing jigs are manufactured in the department, which is aso responsible for the maintenance of the factory's injection molds.
Quality management at Point Well is undertaken through continual improvement efforts, internal and external audits, document control and quality target evaluations. These initiatives have gained us international accreditations, including ISO9001, ISO14001 and ISO45001. To boost our management and operational quality further, we have adopted Six Sigma, IPC, tailor-made ERP system, RoHS, REACH standards.